Properties of zinc-base wear-resistant alloy
As a superior material for wearing parts,the zinc-base wear-resistant alloy performs the character of abrasion and wear resistance very well. Compare to the copper alloy,it greatly helps to prolong the duration of mechanical transmission parts, machining precision, extend maintenance period of equipments and improve the production efficiency. With a high lubricant adaptability and conductivity, it works well on heat dissipation, temperature controll and anti-seizing effects.
Advantages of zinc-base wear-resistant alloy
Low speciflc gravity and economic. High abrasion and wear resistance,durable. Effects well on heat dissipation and anti-seizing.
Application of zinc-base wear-resistant alloy bearings
Zinc-base wear-resistant alloy bearing is applied to all kinds of construction machinery to replace the tradition copper alloy made products, such as bush, shell, sliding block, sliding plate, gear, worm-gearing and etc.
In recent years, it is gradually used in metal forming machine, water pump, injection machine, crane and other equipments, and achieved successfully in steel rolling, oil, mine and valve industries.
Technical Reference | zqsn6-6-3 | zqsn10-1 | zqa19-4 | Zinc-base alloy TYXJ6 |
---|---|---|---|---|
Tensile Strength n/mm2 | 180~220 | 220~250 | 400~500 | 400~460 |
Elongation% | 6 | 3~5 | 10 | 1.5~4.0 |
Hardness HB | 65 | 80 | 110 | 95 |
Coefficient of Friction (Dry) | 0.16 | 0.14 | 0.16 | 0.12 |
Coefficient of Friction (Oil) | 0.16 | 0.14 | 0.16 | 0.10 |
Speciflc g/mm3 | 8.82 | 8.98 | 7.7 | 6.0 |
Linear Expansion 10-a | 17.1 | 18.5 | 18.1 | 25 |
Heat Conductivity c.s.c | 0.22 | 0.12 | 0.14 | 0.24 |
Compression Set 400n/mm2 | <0.05 | <0.05 | <0.05 | <0.05 |
Max. Temp. | 300℃ | 300℃ | 300℃ | 150℃ |
PV Limit | 0.5n/mm2.m/s | 0.5n/mm2.m/s | 0.5n/mm2.m/s | 0.5n/mm2.m/s |
Max. Dynamic Load mm2 | 30n/mm2 | 40n/mm2 | 50n/mm2 | 50n/mm2 |
At the same time, according to TYB can provide customers with a variety of alloy material |
Metallurgical Structure of Zinc-base Wear-resistant Alloy
The zinc-base wear-resistant Alloy, which is higher insentive and tough, is widely used to manufacture sheet-metal parts, bush, sliding block, sliding plate, gear, worm-gearing and etc.
Size | Hardness | Sliding Velocity | Unit Pressure | Movement | Shaft | Testing Time | Terms |
---|---|---|---|---|---|---|---|
φ40×φ50×l30 | ≥98hb | v=1.0m/min | p=24.5n/mm2 | Rotation | 45#hrc40-45ra0.8 | 50小時(shí) | Dry Friction |
Unit: mm | |||||||||||||||||
df7 | dm6 | l-0.10 -0.30 |
|||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
8 | 10 | 12 | 15 | 16 | 20 | 25 | 30 | 35 | 40 | 50 | 60 | 70 | 80 | ||||
8 |
+0.028 +0.013 |
12 | +0.016 +0.007 |
TYxjz 081208 |
TYxjz 081210 |
TYxjz 081212 |
TYxjz 081215 |
||||||||||
10 | 14 | TYxjz 101408 |
TYxjz 101410 |
TYxjz 101412 |
TYxjz 101415 |
TYxjz 101420 |
|||||||||||
12 |
+0.034 +0.016 |
18 | TYxjz 121810 |
TYxjz 121812 |
TYxjz 121815 |
TYxjz 121816 |
TYxjz 121820 |
TYxjz 121825 |
TYxjz 121830 |
||||||||
13 | 19 | +0.021 +0.008 |
TYxjz 131910 |
TYxjz 131915 |
TYxjz 131916 |
||||||||||||
14 | 20 | TYxjz 142010 |
TYxjz 142012 |
TYxjz 142015 |
TYxjz 142020 |
TYxjz 142025 |
TYxjz 142030 |
||||||||||
15 | 21 | TYxjz 152110 |
TYxjz 152112 |
TYxjz 152115 |
TYxjz 152116 |
TYxjz 152120 |
TYxjz 152125 |
TYxjz 152130 |
|||||||||
16 | 22 | TYxjz 162210 |
TYxjz 102212 |
TYxjz 162215 |
TYxjz 162216 |
TYxjz 162220 |
TYxjz 162225 |
TYxjz 162230 |
TYxjz 162235 |
TYxjz 162240 |
|||||||
18 | 24 | TYxjz 182412 |
TYxjz 182415 |
TYxjz 182416 |
TYxjz 182420 |
TYxjz 182425 |
TYxjz 182430 |
TYxjz 182435 |
TYxjz 182440 |
||||||||
20 |
+0.041 +0.020 |
28 | TYxjz 202810 |
TYxjz 202812 |
TYxjz 202815 |
TYxjz 202816 |
TYxjz 202820 |
TYxjz 202825 |
TYxjz 202830 |
TYxjz 202835 |
TYxjz 202840 |
TYxjz 202850 |
|||||
22 | 32 |
+0.025 +0.009 |
TYxjz 223212 |
TYxjz 223215 |
TYxjz 223220 |
TYxjz 223225 |
|||||||||||
25 | 33 | TYxjz 253312 |
TYxjz 253315 |
TYxjz 253316 |
TYxjz 253320 |
TYxjz 253325 |
TYxjz 253330 |
TYxjz 253335 |
TYxjz 253340 |
TYxjz 253350 |
TYxjz 253360 |
||||||
30 | 38 | TYxjz 303812 |
TYxjz 303815 |
TYxjz 303820 |
TYxjz 303825 |
TYxjz 303830 |
TYxjz 303835 |
TYxjz 303840 |
TYxjz 303850 |
TYxjz 303860 |
|||||||
35 |
+0.050 +0.025 |
45 | TYxjz 354520 |
TYxjz 354525 |
TYxjz 354530 |
TYxjz 354535 |
TYxjz 354540 |
TYxjz 354550 |
TYxjz 354560 |
||||||||
40 | 50 | TYxjz 405020 |
TYxjz 405025 |
TYxjz 405030 |
TYxjz 405035 |
TYxjz 405040 |
TYxjz 405050 |
TYxjz 405060 |
TYxjz 405070 |
TYxjz 405080 |
|||||||
45 | 55 |
+0.030 +0.011 |
TYxjz 455530 |
TYxjz 455535 |
TYxjz 455540 |
TYxjz 455550 |
TYxjz 455560 |
||||||||||
50 | 60 | TYxjz 506030 |
TYxjz 506035 |
TYxjz 506040 |
TYxjz 506050 |
TYxjz 506060 |
TYxjz 506070 |
TYxjz 506080 |
Unit: mm | |||||||||||||||
idf7 | odm6 | l-0.10 -0.30 |
|||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
30 | 35 | 40 | 50 | 60 | 70 | 80 | 100 | 120 | 130 | 140 | 150 | ||||
50 | +0.050 +0.025 |
62 |
+0.030 +0.011 |
TYxjz 506230 |
TYxjz 506235 |
TYxjz 506240 |
TYxjz 506250 |
TYxjz 506260 |
TYxjz 506270 |
||||||
50 | 65 | TYxjz 506530 |
TYxjz 506540 |
TYxjz 506550 |
TYxjz 506560 |
TYxjz 506570 |
TYxjz 506580 |
TYxjz 5065100 |
|||||||
55 |
+0.060 +0.030 |
70 | TYxjz 557040 |
TYxjz 557050 |
TYxjz 557060 |
TYxjz 557070 |
|||||||||
60 | 74 | TYxjz 607430 |
TYxjz 607435 |
TYxjz 607440 |
TYxjz 607450 |
TYxjz 607460 |
TYxjz 607470 |
TYxjz 607480 |
|||||||
60 | 75 | TYxjz 607530 |
TYxjz 607535 |
TYxjz 607540 |
TYxjz 607550 |
TYxjz 607560 |
TYxjz 607570 |
TYxjz 607580 |
TYxjz 6075100 |
||||||
63 | 75 | TYxjz 637560 |
TYxjz 637570 |
TYxjz 637580 |
|||||||||||
65 | 80 | TYxjz 658050 |
TYxjz 658060 |
TYxjz 658070 |
TYxjz 658080 |
||||||||||
70 | 85 |
+0.035 +0.013 |
TYxjz 708535 |
TYxjz 708540 |
TYxjz 708550 |
TYxjz 708560 |
TYxjz 708570 |
TYxjz 708580 |
TYxjz 7085100 |
||||||
70 | 90 | TYxjz 709050 |
TYxjz 709060 |
TYxjz 709070 |
TYxjz 709080 |
||||||||||
75 | 90 | TYxjz 759060 |
TYxjz 759070 |
TYxjz 759080 |
TYxjz 7590100 |
||||||||||
75 | 95 | TYxjz 759560 |
TYxjz 759570 |
TYxjz 759580 |
TYxjz 7595100 |
||||||||||
80 | 96 | TYxjz 809640 |
TYxjz 809650 |
TYxjz 809660 |
TYxjz 809670 |
TYxjz 809680 |
TYxjz 8096100 |
TYxjz 8096120 |
|||||||
80 | 100 | TYxjz 8010040 |
TYxjz 8010050 |
TYxjz 8010060 |
TYxjz 8010070 |
TYxjz 8010080 |
TYxjz 80100100 |
TYxjz 80100120 |
TYxjz 80100140 |
||||||
90 |
+0.071 +0.036 |
110 | TYxjz 9011030 |
TYxjz 9011050 |
TYxjz 9011060 |
TYxjz 9011070 |
TYxjz 9011080 |
TYxjz 90110100 |
TYxjz 90110120 |
||||||
100 | 120 | TYxjz 10012060 |
TYxjz 10012070 |
TYxjz 10012080 |
TYxjz 100120100 |
TYxjz 100120120 |
TYxjz 100120140 |
||||||||
110 | 130 | +0.040 +0.015 |
TYxjz 11013080 |
TYxjz 110130100 |
TYxjz 110130120 |
||||||||||
120 | 140 | TYxjz 12014080 |
TYxjz 120140100 |
TYxjz 120140120 |
TYxjz 120140140 |
||||||||||
125 |
+0.083 +0.043 |
145 | TYxjz 125145100 |
TYxjz 125145120 |
|||||||||||
130 | 150 | TYxjz 130150100 |
TYxjz 130150130 |
||||||||||||
140 | 160 | TYxjz 140160100 |
TYxjz 140160140 |
||||||||||||
150 | 170 | TYxjz 150170100 |
TYxjz 150170150 |
||||||||||||
160 | 180 | TYxjz 160180100 |
TYxjz 160180150 |